DIY AR-15 Build: Bolt Catch Installation

by June 2, 2011 06/2/11
ITS Tactical DIY AR15 Part Three
3 of 8 in the series DIY AR-15 Build

Today in part three of our DIY AR-15 Build you’ll learn how to install the Bolt Catch on your Lower Receiver.

This step is particularly important to get right, as damaging the roll pin or lower could cause you to have to purchase a new lower parts kit or even a lower in extreme situations. We don’t mention this to scare anyone, just to reinstate the need to use the right tools for the job.

The function of the bolt catch is to stop the bolt’s travel when pushed upward by the follower of an empty magazine. This enables the bolt to be locked to the rear after expending a magazine so that a new one can be inserted and the bolt catch slammed home to re-engage your target.

Lessons Learned

ITS Tactical DIY AR 15 Part Two

Something you really want to consider at this point and honestly before this point, is to buy quality when it comes to a Lower Parts Kit. We’ve been recommending the Stag Arms Lower Parts Kit for a good reason. They’ve been used in multiple builds here at ITS with no hiccups from parts quality or failure.

Editor-in-Chief’s Note: To add in a personal experience note here, I personally had an issue where my bolt was refusing to lock to the rear on an empty magazine. After careful and lengthy analysis of the problem, we started comparing the bolt catch to other rifles we had on hand and realized the upper lip of this particular sub-par bolt catch was shaped differently than the others. Replacing it fixed the issue of the bolt locking to the rear, as the added height of the new catch was all that was needed to get the AR back up and running correctly.

Parts Needed

ITS Tactical DIY AR15 Part Three

Tools Needed

Assembly Instructions

ITS Tactical DIY AR15 Part Three

If you’re concerned about the finish on your lower, you might want to put some masking tape around the area of the Bolt Catch so that you don’t scratch the surface when driving in the Bolt Catch Roll Pin.

  1. Place the Lower Receiver onto the vise block that’s been secured to your vise. (not like Bryan forgets to do in the video!)
  2. Assemble Bolt Catch Spring and Plunger and place into the left side of the receiver just above where you installed the Magazine Catch.
  3. Place the Bolt Catch between the roll pin ears and insert the #3 Roll Pin Punch from right to left through the hole in the bolt catch to hold it in place.
  4. The direction the Roll Pin Punch is inserted is important, as you’ll be tapping in the roll pin from the opposite direction.
  5. Drive in the Bolt Catch Roll Pin using the #3 Roll Pin Holder just slightly and not all the way through the left roll pin ear.
  6. Finish driving the Roll Pin with the Brownell’s Bolt Catch Roll Pin Punch until flush on both sides of the bolt catch roll pin ears. (This punch is nice because it contours to the lower and avoids additional marring and potential bending of the Bolt Catch Roll Pin)
  7. Test the Bolt Catch by pulling it slightly in the opposite direction and ensure that the spring is functioning correctly.

ITS Tactical Logo Lower Receiver

Don’t forget about our exclusive offer to our Plank Owners and Crew Leaders to get a ITS Tactical Logo Lower Receiver from Spike’s Tactical for $99! Click here for more info!

Join us back here for our 4th part in the DIY AR-15 Build where we’ll be assembling the Pivot Pin and getting into the common “flying detent” that you’ll run into.

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bearl504
bearl504

this is my first build and while i was getting ready to put the buffer and spring in for the bolt catch i was interrupted and by accident put the buffer in first and now i cant get it out. does anyone know how i can get that removed so i can put it in correctly? 

Matthew Meyer
Matthew Meyer

Brian, was your bolt catch stag?? I have a stock stag arms ar and have the same issue. I was also wondering where you picked up your replacement bolt catch from??

unixsavant
unixsavant

Not sure if its possible, but it would be great if some of the tools, parts, pieces, etc. that are used in the videos could be setup with a group buy at a bigger discount for all of us. I've wanted to build an AR for a while now, and if I can pick up the right gear at a great cost, that would be great.

Joel
Joel

Stop posting these articles!!! I've wanted to build an AR eventually and that branded lower is just plain badass. You're about to make me spend a lot of money...

Whammy!
Whammy!

Every part in a lower parts kit are available separately. Brownell's for instance, sells everything, most of which cost pennies.

Bryan Black
Bryan Black

The bolt catch that was messed up was from a POF Lower that came built already a few years back. Not sure what lower components they used and I can't remember what I replaced it with. I just know that I've used a few Stag Lower Parts Kits and have never had any issues with any of the components. I'm pretty sure I bought the single Bolt Catch from Brownells.

Slag
Slag

Bawahahahahaha!

Matthew Meyer
Matthew Meyer

Ok. Good to know. This is getting really irritating and I hate using the ars my agency issues. Definitely going to look into that. Thanks!!! Great site keep up the awesome work

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