Learn How To Sew Loop Velcro on Anything with this DIY Tutorial - ITS Tactical

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Learn How To Sew Loop Velcro on Anything with this DIY Tutorial

By Kelly Black

DIY Loop Velcro Pack

Odds are you’ve seen a lot of Velcro hook and loop on a variety of things from garments, bags, hats, morale patches and even vehicle accessories. Hook and loop makes it easier for us to attach our patches or pouches to other products for any multitude of needs. Sometimes products only come with the hook side of the attachment system, leaving us unable to attach a patch or accessory to someplace where we want or need it.

Today I’m going to share a new product we’re offering on ITS and show you how easy it is to add it to just about anything. You can now get 2-packs of 4″ x 6″ pieces of DIY Loop Velcro in Foliage, Coyote Brown, Black and MultiCam from our online store. As you’ll see from the pictures and video below, you can easily attach a custom-sized piece of loop to your favorite things.

Sewing the loop is easy with a machine or by hand, but in my demonstration I’ll teach you how to sew it on by hand if you’re not familiar with how to do that. If you use small, tight stitches with a color of thread that coordinates with the loop, it will help attach it with minimal visibility and help your project to have a more professional look.

DIY Loop Attachment

Your first steps will be determining what you want to add Velcro loop to and which color of loop will work best with your project. Next, you’ll need a color of thread that closely matches the color of loop (what I’ve used is listed below.) You may find that you need to cut the loop to fit a smaller area than the 4″ x 6″ size that it comes in. You can easily cut it to your desired shape with sharp scissors or a rotary cutter. It’s worthwhile to note that the sharper cut you can make the cleaner your edge will be.

DIY Loop Velcro 03

The loop can be stitched as is right out of the package (as shown in the MultiCam sample above) or you can fuse the edges by briefly running the flame from a lighter around all sides of the loop (shown in the Foliage, Coyote and Black samples). Make sure you don’t hold the lighter in one place too long or you’ll melt the loop causing it to darken in color and curl up.

DIY Loop Velcro 10

If you’re adding the loop to a lightweight material such as a t-shirt knit or sweater knit fabric, consider using a smaller needle size than you would if you’re stitching on nylon or a heavier fabric. The smaller the needle size, the smaller the hole will be in whatever material you’re stitching the loop to. With that in mind, the eye of your needle will need to be large enough to support the diameter of your thread. I recommend using a heavy duty thread, since pulling the thread through the nylon loop will most likely create enough friction to break finer threads.

DIY Loop Velcro 06

Supplies I used for my projects and demonstrations:

  • 4″ x 6″ strips of Velcro Loop in Black, Coyote Brown, Foliage and MultiCam
  • Ruler, coffee cup for measuring a circle, sharp scissors, Rotary Cutter
  • Coats & Clark Dual Duty XP 100% Polyester, Color 900 for attaching Black Loop
  • Gutermann 100% Polyester, Color 542 for attaching Coyote Brown Loop
  • Coats & Clark Outdoor 100% Polyester, Color 770 for attaching Foliage Loop (this was the closest color match I could find)
  • Coats & Clark Dual Duty XP 100% Polyester, Color 8450 for attaching MultiCam Loop
  • Dritz Sharps for General Use, Size 5 (20 needles varying in size per pack)
  • Thimble

DIY Loop Velcro 05

To sew the Loop onto your project by hand, thread your needle and then knot the tail end of your thread. After that, simply use small, close-running stitches near the edge of the loop all the way around. Once you’ve made it all the way around your loop you’ll need to secure the thread with a knot on the back side of the fabric and trim the tail. When looking at the diagram of the running stitch, please note that this is what your stitches should look like from the back side (or wrong side) of the project. You’ll want to keep the stitches on the front (or right side) as small in length as possible so they aren’t visible.

DIY Loop Velcro 04

Lessons Learned

Adding loop to the front flap on my nylon bag was the most difficult project to complete because of how dense the construction of the bag was. I had to stitch through the layer of outer nylon fabric, a vinyl lining on the inside of the bag and more loop attached to the vinyl which is used to keep the bag closed.

DIY Loop Velcro 07

I realized during my first attempt at stitching through the nylon bag that using a long piece of thread made the process more cumbersome. The longer the thread, even though it was a heavy duty thread, the more it tangled and knotted up it became as I pulled the thread through all of the layers. After breaking my thread twice and seeing how messy my stitches were turning out, I pulled out all of my stitches and began again with shorter lengths of thread.

This allowed me to control the twist that naturally occurred in the thread as I slowly pulled it through the bag and the Velcro loop, which kept the thread from knotting or fraying as I stitched.

It was also helpful to have the hard surface of a work table to push the back of the needle down on while I was stitching through the thicker parts of the bag. The thimble was helpful, but having a solid surface to push against made some of the stitching even easier.

Show Some Flair

Throughout the year there are places I visit where I would love to show off an ITS patch or the patch of whatever company I want to show support for. For example, when we’re at SHOT Show I’d love to wear a long sleeve shirt or lightweight jacket with a place to show off my ITS Ladies Patch. Until now, I’ve needed to carry a bag that allowed me to do that.

DIY Loop Velcro 11

Last year I purchased the nylon bag used in the demonstration from Timbuk2, which has their logo stitched on the front flap. I immediately wanted to cover this logo up. Adding a small amount of Velcro loop to the bag, as well as the lightweight Patagonia jacket shown above, instantly helped me to personalize them and show off some flair. I can now add a patch when I want to wear one, but both items also look good without anything showing but the Loop.

The only question left for me now is what else can I add some loop to? Grab your 2-pack of DIY Loop Velcro and get creative!

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  • Raven

    My girl got a sewing machine as a birthday gift recently: OPPORTUNITY…

    • Kelly Black

      Raven, I can see both excitement and dread being a possible reaction! LOL! Hopefully excitement will be the one you get. Keep us posted!

  • Raven

    Excellent article btw, Kelly!

    • Kelly Black

      Thanks, Raven! I appreciate your feedback.

  • Thanks Kelly. That was an excellent demo and filled with helpful hints. I’d only add that for some material, particularly knit sweaters and t-shirts, sewing through cloth added to the back might make the result sturdier. Since the Velcro is already there, it won’t show.

    You might want to sell the rolls of thread you mention. After all, we’re getting a package from you anyway. You’d get the added income and we’d save the bother and expense of driving around to find the sort of store most guys never visit. Any thread that’s left over should serve us well for patching gear.

    You might also want to add other colors to your selection. I know I’d find dark blue and dark green handy.

    • Kelly Black

      Hi Michael, thanks for checking out the article and for your feedback! We’ll definitely keep our options open for future product offerings.

  • collander

    Radness! My wife just got a sewing machine. Hope she doesn’t mind sharing with me 😀

    • Kelly Black

      Hi Collander, thanks for your comment. Maybe if you ask nicely and can offer a barter… : ) Keep us posted!

  • Larry

    For thicker material like the nylon bag, a leather sewing awl like those sold by Tandy might work better. It’s easy to get the hang of the lock stitch and the big handle is made for pushing thru dense materials.

    • No you don’t. Common misconception by people who don’t sew. All you need is a needle and polyester thread. I’ve sewn numerous backpacks, pouches, bags, etc. – BY HAND – and have never needed a sail makers palm or a speedy stitcher or an awl or any of the other things everyone assumes you need to sew Cordura. If you’re getting into several layers of Cordura, plus webbing, plus seam tape, plus zippers, etc., then a pair of pliers to help get the needle through. But for one layer of Cordura and one layer of webbing, or two layers of Cordura, a needle and thread is just fine.

    • Kelly Black

      Hi Exploriment, thanks for your feedback! The great thing about projects like these are that there are numerous ways to approach them. Your suggestion will probably help someone plan out what supplies they need if they have numerous layers to stitch through as you’ve described.

    • Kelly Black

      Hi Larry, thanks for checking out the article and for your feedback. I actually have a leather thimble that slips over one finger that I use for quilting, but haven’t worked with an awl yet. The leather thimble is more flexible than the metal or hard plastic types and is something that stays on my hand without shifting. Sometimes whatever is handy is what works for that particular project, so if you’re comfy with an awl (and it saves your fingers) go for it! Thanks for the suggestion, I’m sure it will help someone else, too.

    • I use rubber thimbles – the kind you find in office supply stores to help you flick through paper – and find they work well. For one they fit on my fingers (most metal and plastic thimbles seem to be geared towards women with dainty fingers), they allow me to grip the needle, and they also protect my fingertips from the dangerous part of the needle – the back end.

  • Jason Dellinger

    Kelly, this is an excellent article and one of those things that all of us want to know but are afraid to ask. I would really enjoy and find it extremely useful if this were an ongoing series of articles about gear repair/modification.

    An article on repairing/patching a rip in a pair of pants or a pack would be most welcome as would an intro on sewing machines and maybe suggestions on good used models for basic gear repair/modifications/DIY.

    Thanks so much for this.

    • Kelly Black

      Hi Jason, thanks for checking out the article and for your feedback and suggestions! I don’t have a lot of experience with repairs and modifications, but maybe we’ll be able to share more sewing DIY articles in the future.

      If you’re looking into purchasing a sewing machine I can assure you that picking out a machine is much like picking out a firearm; everyone has a strong opinion on why you should pick a specific brand and what works for them. If you have a local sewing machine shop (and I mean a true, old-fashioned shop, not a JoAnn’s or big-box store) you can go in and test out a variety of options. They should also have some refurbished machines that you can purchase at a lower cost. Another great thing about these types of shops is that they also offer classes to get you better acquainted with your machine so you can get started using it. After that, the sky’s the limit!

  • Thanks so much for writing this tutorial! There’s plenty of stuff I’d like to put velcro on and now I can. The only thing I have to do now is convince my wife to help…

  • mdecker10

    I have trouble getting the needle in Velcro.  Some have glue but it never holds so I like to sew it on, but the needle never goes in.

  • GearsFC3S

    Any advice for sewing the hook-side onto a patch? I have a few patches that I’d like to attach to my bag, but they’re plain patches with heatseal on the back.

    • GearsFC3S Adhesive Hook works decently as a quick fix, but other than taking a needle and thread to it the old fashioned way, that’s about all there is.

  • Thank you for this article. Are most brands of hook and loop compatible with each other? I’m considering using your loop pieces with DuraGrip hook on my patches. Would this work out fine?

  • jM


  • mgsblackballoon

    This is a great article… We’ve got 45 uniform jackets for which we’ll be doing custom ACU-type patches for. Can someone tell me if for this en masse, do we go to standard tailors or places that do clothing adjustments?

  • Steve

    I wish I knew what Velcro loop was, I know what Velcro is but this article is assuming every reader knows the sewing world, I don’t sew no need too. Right now I could use Velcro loop judging by what I see in the article. Velcro loop what are you?

    • Susan McKeon Gilland

      It is a form of closure that joins two pieces of material together and opens and closes. We know it as Velcro, but that is the brand name. Other brands call it hook and loop; where one side hooks on to the loop side. They come in two types – sew on and adhesive. The sew on type is for when people don’t want the sticky adhesive gumming up their sewing machine, and it is usually softer and better for sewing on clothing. The adhesive type is great for other applications.

    • Steve

      Susan thank you I appreciate you explaining it so I could understand.

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